Before I forget, for the eleventeenth time – here is a link to the Material Baker script that I mention in several of my zBrush tutorial vids. Material Baker zBrush script version 1 by David Ikeda.

While I’m at it, here is a link to the working, but not really released version of 2k Suisei’s zSculpty plugin that allows you to export non-square sculpties. Works for me, YMMV. there’s a bit of info about it on this SL Forum thread.